The stage amounts to man-machine interface and PLC to be outside rotor the circle is automatic the application on thick car engine

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  • source:KAPLOWITZ CNC Machining
One, setting the Chinese economy of 21 centuries, making with breathtaking development speed common people is fixed eyes upon, should the need of modernization, make motor demand soars, drew a large number of investment of domestic and international businessman thereby, subsequently and those who drove motor equipment sale and manufacturing industry is arisen, the circle outside rotor is automatic the special device that thick car engine machines motor rotor namely, should the requirement of limited company of equipment of automation of Shenzhen essence horse, the design is integrated the circle outside rotor is automatic thick car engine, the circle outside rotor is automatic the thick car of the casting aluminous rotor that thick car engine applies to the inductive motor such as fanner motor, air conditioning motor, washing machine motor. The circle outside introducing rotor in detail below is automatic thick car engine is characteristic, treatment craft and the issue that need an attention. 2, electric character the circle outside this rotor is automatic the interface of man-machine interaction operation that thick Zuo Electromechanical accuses a system to use a stage to amount to DOP-A57GSTD to have human nature to change and DVP-32ES00R2 can make up Cheng controller as control center, use control of oil pressure system, parcel of facility of a complete set of contains oil pressure motor 1, main shaft drive is motor 1, the journey dominates a powerful person or family 1 (double electronic-controlled) , advocate the knife dominates a powerful person or family 1 (sheet is electronic-controlled) , thimble electromagnetism a powerful person 1 (double electronic-controlled) , discharge electromagnetism a powerful person 1 (sheet is electronic-controlled) , expect on electromagnetism a powerful person 1 (double electronic-controlled) . Equipment standards is as follows: Rotor external diameter: Rotor of 30 ～ 80mm accumulates Φ thick: Aperture of axes of 10 ～ 60mm: Turning of Φ 8 Mm measures: 0.

1 ～ 0.

8mm cutting tool: Solder knife oil pressure is motor: Drive of 2HP 30L main shaft is motor: 3HP uses power source: Three-phase AC380V/ (50/60) HZ over all dimension: 1000700X1280mm 3, equipment machines craft the circle outside this rotor is automatic component of thick car engine is moved for the hand, semi-automatic, full automatic the treatment that mode of 3 kinds of jobs has rotor according to different technological process. 1. The hand moves hand of operation technological process to move an operation to basically apply at debugging a mould, when normal production need not this hand moves an operation. The hand moves an operation to be able to be finished on makings, journey, thimble, advocate the respective movement of knife, discharge, this hand moves an operation to be like a graph in picture of menu of man-machine interface system 1 is shown, in the choice on the picture corresponding hand moves control to change picture pushbutton component to move control picture to pursue as follows into proceed with 2, the option on control picture is used in the hand component of different function pushbutton will finish a hand to move an action, the kind that pushbutton component selects is to maintain model the design that pushbutton will come to complete a program. This hand moves flow to need to notice when writing PLC program advocate knife and thimble in go back process reach each other orderly early or late lest the lock produces cutting tool of interference attaint cutting, should right order carries out below according to: Knife first go back, the journey, thimble again go back, any each other locks need not be added between other action. 2. Semi-automatic technological process is semi-automatic craft is a hand move on material is only a production, this technological process basically applies at treatment to produce first product, equipment machines the treatment that initiative measure returns to have next work no longer after finishing first product. Specific technological process is as follows: 3. Full automatic technological process: Full automatic craft is being produced normally namely need not go up artificially in the process makings by this thick Zuo machine automatic by on the craft that expect discharge whole process finishs motor rotor to machine turning continuously, specific technological process is as follows: Above is semi-automatic, full automatic the condition of the origin in flow chart is thimble go back, journey go back, advocate the knife is answered, discharge go back. Semi-automatic, full automatic the execution of craft pursues in the as above on interface of man-machine interaction operation above all 3 on the component of mode pushbutton function with corresponding choice, switch pursues as follows to moving picture later 4 have facility start the exterior starting button that move or presses next equipment airframe. 4, instruction of huge volume of PLC to program and man-machine applies in to program process, those who need an attention is semi-automatic, full automatic in the process that craft carries out, if equipment malfunctions,need presses urgent stop pushbutton, in press stop urgently after pressing Zuo , discharge orgnaization does not move other orgnaization to restore primitive null entirely, but need notices to be in go back process knife first go back, the journey, thimble again go back, can appear otherwise cutting tool of cutting of behavioral interference attaint. No matter above holds the post of He Yi to plant craft, when undertaking mode is changed between craft, knife, journey, thimble, discharge wants voluntary return entirely primitive remove condition. In mode transition, because be the transfer switch package that adopts man-machine interface to weave, use instruction of pushbutton On huge volume to finish the each other lock between each transfer switch component. Pursue as follows 5 ～ 7: Graph the 5 huge volume instructions in the center were to choose a hand to use control pattern, will automatic, semi-automatic mode chooses pushbutton restoration; Graph the 6 huge volume instructions in the center were to choose automatic operation pattern, change the hand, restoration of pushbutton of semi-automatic mode choice; Graph 7 pictures the 7 huge volume instructions in the center were to choose semi-automatic operation pattern, change the hand, restoration of pushbutton of automatic mode choice; Can make up the program with Cheng semi-automatic, full automatic controller to use a pace to be finished into echelon plan statement, reduced the each other lock that ordinal echelon pursues so, come true and debug it is easier to rise. In systematic moving process, when sensor unusual, electric machinery sheds to be versed in now too do not reach the designated position or the circumstance that origin revert does not reach the designated position, the interface can be operated automatically to go up to clew calls the police and stop in man-machine machine, manipulator repairs labour to arrive according to corresponding clew assign work do breakdown to check, remove trouble, restore equipment to move normally. 5, installation debugs the circle outside rotor automatic thick Zuo machine is mature already in systematic design process arrived the security of equipment and dependability, equipment has good ground contact. After installation is finished, in spot machinery electric cooperate to undertake debugging on-line, the effect is idealer, measure of product of minutely successive treatment amounts to 12, the round jumpy face outside turning and taper can maintain in 0.

05mm less than, second feed quantity can achieve sheet greatly most 0.

8mm, achieve the requirement of craft completely. 6, machine of Zuo of round automatic fine is debugged outside last word rotor after finishing turn over a client already formally to use, client report result is favorable, here fundamental admiral uses a stage to amount to form a complete set of mechanical and electrical products to develop the circle outside rotor further system of engine of automatic fine Zuo , the stage amounts to interface of DOPA series man-machine and ES series PLC to be outside rotor the circle is automatic the success on facilities of treatment of this kind of small-sized machine uses thick car machine, amount to mechanical and electrical products to accuse a domain to developed broader market to lay a foundation in labour for the stage. CNC Milling CNC Machining