MMC-R unit increased 5 axes automation and productivity, promoted Jikepi to machine the professional level of the respect in titanium. Produce the company of fittings of high accuracy aviation as major, the Chicopee production company that how Canada saves Jijina generally is mixed in treatment titanium metal other the metallic respect that is hard to machine is famous in the whole world. This company already developed the efficient system that is used at production of small lot assembly parts, include all sorts of high accuracy component. In addition, this company also gained similar success in flexibility and automation respect. "Almost everything what what we do is to be based on flexible production system (FMS) use, " the president Rick Moes of Chicopee company expresses, "We should be produced everyday all sorts of spare partses and assemble package, and the small lot spare parts that working place needs, our equipment must have flexibility in order to achieve high yield. " recently, chicopee is built in MMC-R through installing a compose (Mu Ye automata is flexible and compositive unit) automatic clamping apparatus board the unit of Mu Ye machine on dispatching system foundation promoted this one flexibility. Unit of this one machine is used by the design go up for the world certain the most advanced aerostat produces package, it helped Chicopee company maintain its to be in the strong position of nowadays market, obtained a success lay a foundation ceaselessly in the future for its at the same time. The brief introduction of company of titanium component Chicopee that unit uses the automation that Chicopee designs to use a plane to produce much breed, small lot for high-level for military use and business regards an integrated machine as the factory, chicopee company 50 found to save Jijina generally at installing before New Year more, adjacent Toronto. Chicopee company started a scope of operation in aviation business side namely before long, produce the package of prototype of battleplan of Canadian arrow type. Arrow type battleplan never has come true to be produced group by group, but Chicopee company found the most appropriate method to come true to be produced group by group. Try hard through several years, chicopee company is machining titanium and respect of other hard metal, and produced compositive spare parts and assembly parts respect to have advanced professional knowledge for client of aviation of world each district. 1998, chicopee company be gotten on by the world the one of suppliers of the biggest industry of compositive omnibus aviation, Magellan airline that is located in Canada how to save Mixisuojia generally is bought, from now on Chicopee company got greater opportunity. Nowadays, regard Mgellan company whole world as the significant section of the network, chicopee company is fourth company of horse of Boeing company, Losk Heed and empty customer firm to wait for aviation estate magnate, and the client of the other industry such as electric power produces senior package. Professional knowledge + automation " aviation project progresses in ceaseless development, " when the CTO Dave Quehl of Chicopee company is describing the challenge that its company place faces, express, "To maintain us in the market competition ability, we must with when all is entered, include research and development to machine the new professional knowledge of the new and high material such as titanium, and the new professional knowledge that makes our craft more efficient. Below a lot of circumstances, our discovery adopts automation very businesslike, we are using Mu Ye machine to developed the automation system field that we want to already obtained huge to succeed. " the automaton that if compose is built in horizontal of A55 of 6 Mu Ye to machine,makes central base go up is unit, installed in Chicopee first 1998. A81M is designed to use the data that processes tough, horniness, suit the big diameter bore of material and end panel milling very much, wait like alloy of stainless steel, titanium. NextpageQuehl explains, "We need to be able to machine an all sorts of different spare partses accurately everyday true flexible production system, let these spare partses be run efficiently through this system. Had A55 unit, we obtained everything what what need. " original unit design is to produce compositive wing to assemble package to Boeing company, but subsequently this unit applies to a variety of application, include to generate electricity package. "The high cost that we use raw material means us to cannot be near the factory goods in stock is overmuch. " Quehl expresses, "Assemble for wing, real time system means us to want to receive the freight that carries the raw material that produces place of a plane to need everyday -- 34 kinds of different fittings. Unit of this one machine already did not divide ground of day and night 5 years to produce these fittings continuously. Controller of unit of herd wild machine should handle the order of many 200 different factories every week, adopt machine set rough machining and finish machining working procedure, ensure every machine is run with the most efficient way. "Come for years, we already used this machine unit to obtain the productivity of close on all sorts of job jobs. Carry out a proof, unit of herd wild machine is a kind very general the system with high yield. This one success decides in us investment produced tremendous effect on new automation system. " the A81M horizontal machining center that unit of advantage Chicopee company's newest Mu Ye machine has 5 axial rotary table by two and a MMC-R are automatic dispatching system comprises clamping apparatus board, be controlled by controller of unit of Mu Ye MAS-A5. The design of this one unit is to satisfy military affairs and commerce advanced aerostat (include 787 dreamy planes of Boeing company) the long-term order demand that produces package of titanium structure frame. Chicopee company is when aerostat of research and development from beginning to end with manufacturer people undertake cooperative, preparing to turn this one component from phase of research and development now for put into production. This unit core is A81M 5 axes machining center, this center offers titanium component to machine needs flexible, power and accuracy, its rotate workpiece head every surface that can allow part of main shaft bring into contact with and need not install clip to locate afresh, main shaft turn up arrives 8, 000 rotation per minute, torque exceeds 1, 000 oxen rice (Quehl points out this is the biggest torque in all Chicopee company machines) , had needs power and speed to machine the hardest metal thereby. compositive the main shaft of drive electromotor rotor decreased to shake when high speed runs, rose to increase the rate of decelerate at the same time. Main shaft needs only to top speed quickly 2. 4 seconds, reduced blame cut time greatly. The maximum pressure that tool refrigeration generates (1, 000 pounds / square foot) with high capacity (20 gallon / minute) , add the design of central chamfer, in apace will many fragment moves except while, raised the dependability that machines continuously. Installed two A81M machining center in unit center currently, plan to add more than 3 machining center again as the addition that produces aerostat order for goods. System of flexible and compositive unit automation is automata of MMC-R automation Mu Ye A81M machining center provides support. This one system includes to install the equipment of 6 axes machinery on orbit of platform of the 7th axis; Two workstation; Can let unit make full use of the innovation sex fixed head that mechanical equipment reduces retaining element cost; Bracket of 7 pairs of fixed head, every pairs of bracket can put 16 fixed head, put 112 fixed head in all; And controller of unit of MAS-A5 of a Mu Ye. This unit operator ensures the spare parts is put on fixed head, enroll spare parts and fixed head amount unit controller. Start and control bracket of yard place, memory and machining center between all and automatic deferent, control treatment to operate itself. System of this one automation suits company of such as Chicopee to involve high-end product to make the 5 axial application that produce with small lot so particularly. This system lets Chicopee company be able to carry accurate and reliable machine load, uninstall and part memory will raise main shaft utilization rate and reduce preparative time, realize efficient movement thereby. The design of fixed head uses Delphin interface to ensure clip holds the transmission between manipulator and machine, production goes out accurate, but reduplicative spare parts. Will replace machine tray through using fixed head, chicopee company reduced the cost of retaining element effectively. "These are need complete the complex part that 5 axes machine, " Quehl points out, "Lesser fixed head lets us be able to secure them the complete contact that is helpful for a tool thereby in central position. In the meantime, they saved the cost that oneself of in order to secures, and the space that stores in unit these fixed head place need. " all production that harmonious fixed head of controller of unit of Mu Ye MAS-A5 transmits attemper, monitoring these attempering, allot proper transmission task to mechanical equipment. Machining center provided link to Zoller beforehand the Balluff of place setting is read write tool system and spare parts to explore device, operate in order to ensure every time produce a part that accords with package requirement. All data want controller of unit of by way of, automata ensures the accuracy of whole process. "This one controller is this machine unit is the biggest sell one of sites, " Quehl expresses, "We go up in A55 unit already know exactly about sth year good experience. Arrive through will relevant knowledge and experience application on unit of this one machine, any skills that MAS-A5 controller can require in the future with us innovate or change keep synchronous. " the ability that company of Chicopee of future of with a view to improves machine unit ceaselessly and efficiency, promote in order to answer the output that future figures year of extremely urgent. "We devote oneself to to optimize craft everyday and promote us to process the professional mastery of a skill or technique of the respect in titanium metal. " Quehl claims, "As the constant growth of crop, we increase ready-made more machining center and memory support to machine unit, we have confidence to make a machine unit finish this one job outstandingly. The ability that we are searching more means to use this machine unit all the time completes new order, seek new client and answer new opportunity. Automation is to reach the demand market high accuracy such as the high demand material such as metal of titanium of prospective such as and aviation industry to machine the mainstream of development and trend place at present absolutely. Automation is to reach the demand market high accuracy such as the high demand material such as metal of titanium of prospective such as and aviation industry to machine the mainstream of development and trend place at present absolutely.. CNC Milling
CNC Machining